409106 A Case Study of Data Analytics for the Manufacturing of a Monoclonal Antibody

Monday, November 9, 2015: 12:30 PM
Ballroom D (Salt Palace Convention Center)
Kristen Severson1, Jeremy G. VanAntwerp2, Venkatesh Natarajan3, Chris Antoniou3, Jörg Thömmes3 and Richard D. Braatz4, (1)Chemical Engineering, MIT, Cambridge, MA, (2)Calvin College, Grand Rapids, MI, (3)Biogen, Cambridge, MA, (4)Department of Chemical Engineering, Massachusetts Institute of Technology, Cambridge, MA

The U.S. biotechnology sector has had double-digit growth rates in recent years (Imarc Group, 2012). In 2012, sales of biologics were approximately $63.6 billion, with monoclonal antibodies (mAbs) representing the largest fraction of this market with approximately 39% of sales (Aggarwal, 2014).  Mathematical modeling of the manufacturing process is one possible way to both support the growing biologics market as well as decrease costs via improved control and understanding of process operations. Modeling can play an important role in understanding, controlling, and optimizing the process steps used in these processes (Tziampazis & Sambanis, 1994).

In this case study, analysis techniques are demonstrated in both bench-scale as well as process-scale datasets from the production of a monoclonal antibody product. Bench-scale data are analyzed using response surface methodology as well as regularization techniques. Process-scale data are analyzed using correlation analysis, latent variable methods, and regularization techniques. In all cases, this work shows that careful attention must be paid to model calibration and validation, particularly in biopharmaceutical applications where the amount of data is often small. This work also demonstrates that, where available, unit operations should not be isolated, but instead processed in sequence. Most importantly, this work demonstrates that there can be predictive value in modeling critical quality attributes using only a small, heterogeneous dataset. References

Aggarwal, S., 2014. What's fueling the biotech engine - 2012 to 2013. Nature Biotechnology, 32(1), pp. 32-39.

Imarc Group, 2012. Global Biopharmaceutical Market Report and Forecast (2012-2017), s.l.: International Market Analysis Research & Consulting Group.

Tziampazis, E. & Sambanis, A., 1994. Modeling of cell culture processes. Cytotechnology, Volume 14, pp. 191-204.


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