387245 CFD Model Validation of a Small Scale Carbon Capture Unit

Tuesday, November 18, 2014: 2:24 PM
211 (Hilton Atlanta)
Tingwen Li1, Jean-Francois Dietiker2, William Rogers3, Madhava Syamlal4, Rupendranath Panday5, Balaji Gopalan6, Jonathan Tucker7, James C. Fisher II1, Greggory Breault5 and Joseph Mei3, (1)URS, Morgantown, WV, (2)West Virginia University Research Corporation, Morgantown,, WV, (3)National Energy Technology Laboratory, Morgantown, WV, (4)Office of Research and Development, National Energy Technology Laboratory, U.S. Department of Energy, Morgantown, WV, (5)REM Engineering Services, Morgantown, WV, (6)West Virginia University Research Corporation, Morgantown, WV, (7)West Virginia University, Morgantown, WV

A hierarchical validation framework has been developed by the Carbon Capture Simulation Initiative (CCSI) team for predicting the device-scale CO2 adsorption utilizing solid sorbent with a multi-phase computational fluid dynamics (CFD) model. CCSI is a partnership among U.S. national labs, academia and industry that is developing computational tools needed for taking carbon capture concepts from the laboratory to the power plant quickly and at low cost and risk. In the CCSI hierarchical validation framework, unit problems with increasing level of physical complexities are used as the building blocks for progressive model validation, parameter calibration, and uncertainty quantification. It has been demonstrated that the CFD model can be used to accurately capture the flow hydrodynamics and CO2 capture performance of a bubbling fluidized bed adsorber of a lab-scale Carbon Capture Unit (C2U). However, the simulations also revealed that special attention is required to validate the reaction kinetics developed from thermo-gravimetric analysis (TGA) data due to the large difference in the time scales between TGA and C2U experiments. For this reason, a small-scale CO2 Capture Unit (mini-C2U) was recently built at the National Energy Technology Laboratory to validate the CO2 adsorption kinetics. Tests of both cold and reacting flow under different conditions are being conducted using different solid sorbents. The CCSI validation framework will be applied to the mini-C2U with special focus on CO2 capture kinetics and its coupling with the flow hydrodynamics. The validated model will be used to simulate and help to optimize the 1MW pilot-scale reactor being built by an industrial collaborator.

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