Sintering Rate and Mechanism of TiO2
Nanoparticles
by Molecular Dynamics
B. Buesser, A.J. Gröhn and S.E. Pratsinis
Particle Technology Laboratory, Institute of Process Engineering,
Department of Mechanical and Process Engineering, ETH Zürich, 8092 Zürich, Switzerland
Titania (TiO2) nanoparticles have many attractive applications in photovoltaic1 and photocatalytic2 processes, to name a few. The performance of TiO2 nanoparticles depends considerably on their size and composition which are determined by the sintering rate during their synthesis. The sintering rate is crucial for designing of gas-phase processes with controlled product particle size, structure, composition and eventual performance in a number of applications3.
Kobata et al.4 and Seto et al.5 have proposed sintering rates for TiO2 and validated them by accounting for the detailed fluid mechanics of their hot wall reactors forming rather large TiO2 nanoparticles (dp = 10 – 100 nm). Little is known, however, for the sintering rate of small TiO2 nanoparticles (dp < 10 nm) as it is difficult to reliably measure it.
On the other hand molecular dynamics (MD) simulations have been used to study the sintering to full coalescence of metallic and metalloid nanoparticles6,7 though much less has been done for ceramic ones as their force fields and potentials are difficult to determine. Koparde and Cummings8 investigated the sintering of two TiO2 nanoparticles up to t = 0.5 ns by tracking the shrinkage of the center-to-center distance and the growth of the sintering neck using the force field of Matsui and Akaogi9. They compared MD with phenomenological sintering models and investigated the melting of TiO2 nanoparticles10.
The above MD of TiO2 sintering have reached up to 0.5 ns residence time, a duration that is not sufficient for complete coalescence. So most of the surface area reduction of such small particles has taken place by adhesion and neck growth that limited the detailed understanding of sintering mechanisms and, most importantly, the extraction of quantitative sintering rates that are needed in process design of nanoparticle manufacturing.
Here, sintering of rutile TiO2 nanoparticles is investigated by graphical processing unit (GPU) accelerated MD11 from adhesion and neck growth to finally full coalescence up to several hundred nanoseconds. This allows determining the sintering rate of very small TiO2 nanoparticles (dp < 5 nm) by monitoring the evolution of their surface area (Figure 1). For the smallest particle diameters, the MD-obtained sintering rates were smaller than that predicted by theory developed for larger particles4,5. Ions on the particle surface exhibited higher net displacement than bulk ones revealing that surface diffusion is the dominant sintering mechanism of TiO2 nanoparticles. An expression for the sintering rate of rutile TiO2 nanoparticles has been extracted from MD, bridging the gap of knowledge from a few molecules to several nanometers, the key size range for nanoparticle properties and performance. This MD-derived sintering rate facilitates the use of phenomenological models12 in design of processes for large scale manufacture and processing of small nanoparticles13.
Financial support from the Swiss National Science Foundation (SNF) grant # 200021-119946/1 and European Research Council is gratefully acknowledged.
References
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Figure 1 Evolution of surface area of two TiO2 nanoparticles (d0 = 3 nm) at 1800 K.
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