Praveen V. Vadlani, Grain Science and Industry, Kansas State University, 1980 Kimball Avenue, 202 BIVAP Building, Manhattan, KS 66506, Alexander P. Mathews, Department of Civil Engineering, Kansas State University, 1005 Durland Hall, Manhattan, KS 66506, and Greg S. Karr, AgRenew, Inc, 1500 Hayes Drive, Manhattan, KS 66502.
Propionate and acetate salts are effective as environmentally friendly road deicer substitutes for sodium chloride that is widely used at present. A low-cost medium using raw cheese whey and hydrolyzed whey permeate/whey permeate powder as substrates, and corn steep liquor as nutrient supplement, was studied for lactic acid production, replacing synthetic lactose and other high-cost nutrients. A two-stage fermentation process developed at 20 L fermenter level to convert cheese whey lactose to propionate and acetate salt will be discussed in this presentation. A non-sterile stage-I fermentation process for improved lactate productivity using an inexpensive commercial medium was performed at a 20-L fermenter level. In Stage I, lactate was produced from lactose present in the cheese whey and a lactate yield of 0.98 g/g lactose utilized and a productivity of 1.1 g L-1 h-1 was obtained with complete lactose utilization. In Stage II, the lactate from Stage I was converted to propionate and acetate salts. Fed-batch and continuous fermentation processes were performed to increase the final propionate concentration and productivity. The fed-batch performance resulted in a total acid yield of 0.58 g/g, and productivity of 0.145 g L-1 h-1. By continuous operation, the product yield increased to 0.88 g/g lactate consumed and productivity increased to 0.34 g L-1 h-1 over that of the fed-batch operation.