Thursday, November 8, 2007 - 9:55 AM
525d

The On-Going Reinvention Of Process Development

Roger L. Parsons, Process Development, The Lubrizol Corporation, mail stop 112A, 29400 Lakeland Blvd, Wickliffe, OH 44092

The reason for Process Development remains “to build technical advantage into a company's overall strategy.” But how we do that is undergoing profound changes under such influences as globalization, intensified competition, shifting demographics, evolving corporate cultures, and the on-going development of the information age.

Corporations face mass brain trust retirements among baby-boomers, declining (non-IT) engineering and science graduates, and stock market pressure to grow the business with the same, if not fewer, employees. Nowhere is new technology optional; “reinvent (or at least improve) or die” is a simple fact of life for any technology-based corporation.

To rise to these challenges, we have: shed past hierarchical cultures, adopting instead self-directed work teams; experimented with faster / more flexible ways of sharing our process knowledge gains; worked to better understand and facilitate innovation (e.g., developing differing pathways for new product development suited to differing risk profiles); and honed our basic skills.

This talk will review these trends from the perspective of The Lubrizol Corporation's transportation additives business, citing both gains made and dead-ends left behind. In particular, this talk attempts to answer: “How does Process Development maximize its contribution (to the corporation)?” Special focus will be given to: the role of the process development engineer; the training foundation needed to enable process development engineers; rising to the unique challenges of safety in pilot plants; and how we manage our chief product – knowledge – as the speed of information exchange ever increases.

Hardly a finished story, this talk will close with a summary of the challenges and promises ahead.

The basic themes of the talk are: “balance” over “magic bullet” solutions; the on-going evolution, if not reinvention, of how a Process Development Department makes its impact; and an attempt to frame this flux we are in, and the possible paths ahead.