To date the industrial response to all these challenges, however, has been sub-optimal. Even with rapid progress on information integration and sharing in business functions (such as ERP systems) and on plant floor (such as MES systems), the area of process/product development has been largely neglected. Several individual islands of automation exist, but a comprehensive, integrated decision support environment that integrates these islands does not exist. Therefore, practitioners must make do with a limited computer-based assistance to acquire, manage, analyze and interpret complex product and processing information with enormous amounts of human intervention. This increases the inefficiencies, uncertainties, costs, delays, and product quality concerns in all stages of product development. This also hampers the interaction between process development and business or manufacturing functions.
In this paper, we present an overview of our approach to address these challenges. In our work, we start from modeling the data/information/knowledge as well as their flows during decision-making in the entire process development. An ontological informatics infrastructure is developed to support such decision making spanning the entire process, including product portfolio selection, capacity allocation decisions, pilot plant operation, drug product formulation design, process simulation, production planning and scheduling, process safety analysis, and supply chain management for API process as well as drug product development.